logoPT. TIARA SERVICE CENTRE

Ichinose (Textile Screen-Printing)

Ichinose (Textile Screen-Printing Preparation)

Ichinose (Textile Digital Printing)

Ichinose (Garment Digital Printing)

Hisaka (Textile Dyeing)

Hisaka (Fabric Treatment)

Hisaka (Energy Saving System for Dyeing Process)

Textile Finishing Machines

Hisaka (Food and Beverage Sterilizers)

Hisaka (Pharmaceutical Sterilizers)

Atlas Copco (Compressors and Air Treatment)

Color Paste Preparation System (TCK)

Ichinose COLOR WEIGH - Automatic Color Matching System | Tiara Service Centre

Ichinose COLOR WEIGH Automatic Color Matching System

Ichinose COLOR WEIGH - Fully Automated Color Paste Preparation System for Textile Printing Production

Ichinose COLOR WEIGH - Automatic Color Matching System

COLOR WEIGH is a fully automated color paste preparation system designed for textile printing production. By completely automating the use of resists and colorants, COLOR WEIGH delivers superior reproducibility and significant cost reduction while eliminating human error in the color mixing process.

Ideal for textile mills and printing facilities requiring consistent color quality, precise recipe reproduction, and efficient production workflow. Perfect for screen printing, rotary printing, and other textile printing applications demanding exact color matching.

Key Benefits

COLOR WEIGH transforms color paste preparation from a manual, error-prone process into a fully automated, precision-controlled operation. The system delivers measurable improvements in quality, efficiency, and cost savings.

✓ Superb Weighing Accuracy

Equipped with a high-precision electronic balance that achieves exceptional weighing accuracy. Every gram of colorant is measured precisely according to recipe specifications, ensuring consistent color formulation batch after batch.

✓ Perfect Color Reproducibility

Reliable, repeatable colors that are not affected by the volume of colorant solution used. Whether producing small batches or large volumes, COLOR WEIGH ensures exactly the same color every time, eliminating shade variations and customer complaints.

✓ Precise Recipe Formulation

With this system, you can create colorants that are formulated exactly the same way, time after time. The automated system follows recipe data precisely, eliminating human error and ensuring 100% recipe accuracy.

✓ On-Demand Production

Produce precisely the amount of colorant you need, exactly when it is required. No more wasted colorant from over-mixing or production delays from under-mixing. The system prepares color paste in any amount at any time based on real-time production needs.

✓ Computer-Controlled Automation

Create colorant as and when needed, based on instructions issued by a host computer. The system integrates with your production management software, enabling scheduled, automated color paste production without manual intervention.

✓ Reduced Labor Burden

The burden on workers is greatly reduced, thanks to the fully automatic bucket transfer conveyor and two-headed mixer. The dual-head mixer system enables continuous operation - while one mixer is blending color paste, the other can be cleaned for the next batch. This eliminates downtime between mixing cycles and significantly reduces operator workload.

🎯 Key Advantages Summary

  • ✓ Superb Weighing Accuracy - High-precision electronic balance for consistent color formulation
  • ✓ Perfect Color Reproducibility - Stable color reproduction regardless of liquid volume
  • ✓ Precise Recipe Execution - Color paste prepared accurately according to recipe data
  • ✓ On-Demand Production - Flexible volume, any amount at any time
  • ✓ Computer-Controlled Automation - Host computer integration for scheduled production
  • ✓ Automated Bucket Conveyor - Fully automatic bucket transfer reduces manual handling
  • ✓ Dual-Heads Mixer - Continuous operation: one mixer blends while the other is cleaned
  • ✓ Eliminate Color Variations - Perfect reproducibility every time
  • ✓ Reduce Material Waste - Precise weighing minimizes over-use
  • ✓ Lower Labor Costs - Automation reduces manual work
  • ✓ Increase Efficiency - On-demand production, no delays
  • ✓ Improve Quality - Consistent color = satisfied customers
  • ✓ Reduce Costs - Less waste, less rework, less labor

How COLOR WEIGH Works

COLOR WEIGH automates the entire color paste preparation process through an integrated system of precision weighing, automated dispensing, and intelligent control.

💡 Process Flow

  1. Recipe Input - Color formula is entered into the host computer system
  2. Automated Dispensing - System automatically dispenses precise amounts of each colorant
  3. Precision Weighing - High-precision electronic balance measures each component
  4. Automatic Transfer - Bucket conveyor transfers containers between stations
  5. Dual-Head Mixing - Two-headed mixer system enables continuous operation
  6. Ready for Production - Color paste is delivered to printing department

Technical Specifications

SpecificationDetails
Volume of Colorant Solutions 5 to 50 liters (standard), MAX 500 liters
Dispenser Maximum 40 types/lines
Number of Master Liquids Maximum 40 kinds
Master Liquid Tank Capacity 10L to 500L (standard)
Unfilled Master Colorant Number Maximum 40 colorants
Volume Adjustability 20 buckets/hour (in 50L buckets)*
Weighing System High-precision electronic balance
Transfer System Fully automatic bucket conveyor
Mixing System Dual-heads mixer
Control System Host computer integration

*Varies depending on conditions

Typical Applications

COLOR WEIGH is specifically designed for textile screen printing color paste preparation, supporting both flat screen printing and rotary screen printing machines.

  • Flat Screen Printing - Precise color paste preparation for S-7000 and other flat screen printing machines
  • Rotary Screen Printing - Automated color mixing for RSX-Samurai and conventional rotary screen printers

Why Choose Ichinose COLOR WEIGH?

✓ Japanese Quality & Precision

Over 50 years of Ichinose (Toshin Kogyo) expertise in textile printing machinery. COLOR WEIGH is built with precision engineering and rigorous quality control, manufactured in Japan with world-class standards.

✓ Proven ROI - Cost Reduction Through Automation

Significant cost savings through reduced colorant waste, lower labor requirements, and eliminated rework from color variations.

Interested in Ichinose COLOR WEIGH for Your Textile Printing Production?

📞 Phone: (022) 7810889

📱 WhatsApp: +62 816 420 9650

✉️ Email: silvanus@tiaraservice.com