PT. TIARA SERVICE CENTREHisaka Spin Injection Sterilizer (RMS Series) is a high-speed sterilization system designed for liquid food products packed in containers (bottles, cans, pouches, cups). By rotating the containers during the heating process, the system agitates the liquid inside, achieving heat transfer speeds 3 to 5 times faster than conventional static sterilization. This results in significantly shorter processing times and superior product quality.
Rotation agitates the liquid inside the container, mixing hot and cold layers. This drastically reduces the time needed to reach the center temperature, speeding up sterilization by up to 5 times compared to static methods.
Faster heating means less time at high temperatures. This prevents overcooking, preserving the natural flavor, color, and texture of the product, especially for viscous items like curry and sauces.
Continuous rotation ensures even heat distribution throughout the product. There are no "cold spots" where bacteria could survive, guaranteeing consistent safety and quality in every container.
Suitable for a wide range of containers including glass bottles, PET bottles, metal cans, retort pouches, and plastic cups. The rotation speed can be adjusted to handle different container strengths.
High efficiency in a small footprint. The rotary design maximizes the number of containers processed per cycle without requiring a large floor space.
Optimized rotation speed prevents container damage and minimizes product foaming or separation, ensuring the final product looks and tastes perfect.
The Spin Injection Sterilizer operates by rotating containers during the thermal process:
Filled containers (bottles, cans, pouches) are loaded into the rotating basket or carousel inside the sterilizer vessel.
The system begins rotating the containers at a controlled speed. This agitation starts mixing the liquid inside.
Steam or hot water is injected. The rotation agitates the liquid, heating the center of the product much faster than static heating.
Temperature is maintained for the required time to ensure all bacteria are eliminated. Rotation continues to ensure uniformity.
Cooling water is circulated while rotation continues. The agitation speeds up cooling, preventing overcooking and preserving quality.
Containers are removed at safe temperatures, ready for labeling, packaging, and distribution.
Hisaka Spin Injection Sterilizer (RMS Series) is ideal for viscous liquids and semi-solids in containers:
Curry, stew, pasta sauce, and prepared meals in pouches. Rotation prevents the "overcooked" taste often found in static retort pouches.
Ketchup, mayonnaise, salad dressing, jam, and marmalade in glass or plastic bottles.
Canned coffee with milk, canned soup, canned stew, and milk products.
Pudding, yogurt, jelly, and custard in plastic cups requiring gentle sterilization.
Purees, pouches, and jars of baby food requiring high safety standards and gentle processing.
Cup noodles, retort pasta, and noodle dishes with broth or sauce.
Reduces sterilization time by up to 80% compared to static methods, increasing production throughput.
Faster heating and cooling preserve the fresh taste and texture of the product, reducing the "retort flavor" often associated with canned goods.
Adjustable rotation speed and temperature profiles allow processing of various products and container types with one machine.
Uniform heating eliminates cold spots, ensuring every container meets safety standards consistently.
