PT. TIARA SERVICE CENTREHisaka Dye-Kitchen System is a fully automated dyestuff preparation and dosing solution that contributes to productivity improvement. By automating powder dyestuff measuring, dissolution, and auxiliary agent feeding, this system improves reproducibility, reduces labor costs, prevents measurement errors, and enhances workplace environment in textile dyeing operations.
Consistent dyestuff preparation ensures batch-to-batch reproducibility. Automated measuring and mixing eliminates human variations, resulting in uniform color quality across all production runs.
Automated processes reduce manual intervention. The system handles powder measuring, transportation, dissolution, and feeding automatically, significantly reducing operator workload and labor costs.
Optimized chemical usage and reduced labor requirements lead to significant operational cost savings. Precise measurement minimizes chemical waste while improving efficiency.
High-precision automated measurement eliminates human errors in dyestuff and chemical dosing. Computerized control ensures accurate formulation execution every time.
Enclosed automated system reduces chemical exposure and dust generation. Improved workplace safety and better environmental conditions for operators.
The Dye-Kitchen System follows a streamlined 6-step automated process:
High-precision measurement of powder dyestuffs with short cycle time. Automated weighing ensures accurate formulation.
Automated bucket transport system moves measured dyestuffs to dissolution station without manual handling.
Automated dissolution in dedicated tanks with controlled mixing. Prepared solution fed to dyeing machines.
Precise measurement and automated dosing of auxiliary chemicals (surfactants, leveling agents, etc.).
Automated weighing of Glauber's salt (sodium sulfate) for dyeing process electrolyte control.
Automated dissolution of measured salt with controlled concentration for consistent dyeing results.
Storage tanks for liquid dyes and prepared solutions. Multiple tanks for different colors and formulations.
Dedicated tanks for dissolving powder dyestuffs and salts with controlled mixing and temperature.
Computerized control with multiple monitors for recipe management, process monitoring, and data logging.
High-precision weighing system for powder dyestuffs with automated bucket handling.
Hisaka Dye-Kitchen System is ideal for dyeing facilities that:
