Hisaka HDE (Dyestuff Dissolving Device) is an automated system that automatically dissolves powder dye stuff and powder Glauber's salt before feeding into the dyeing tank. This independent device contributes to productivity improvement by eliminating manual dissolution work, reducing labor costs, and ensuring consistent dye solution quality across all batches.
Automatically dissolves powder dye stuff and Glauber's salt, then spreads the solution into the dyeing tank. Handles dye feeding amounts of approximately 15kg and more, reducing manual intervention and operator dependency.
Independent device design allows installation on existing dyeing machines. No need for complete machine replacement - HDE can be retrofitted to improve current operations and upgrade automation capabilities.
High temperature feeding capability enables dye solution injection at elevated temperatures. This flexibility supports various dyeing processes and recipes that require specific temperature conditions.
The HDE system delivers three key advantages that improve safety, quality, and working conditions:
Eliminates human differences during the dissolution process. Automated operation ensures consistent dye concentration and quality across all batches, reducing rework and customer complaints caused by manual errors.
Prevents personal accidents and environment pollution from scattered dye powder dust. Enclosed system protects workers from inhaling harmful particles and maintains cleaner factory environment.
Reduces heavy work on dissolving operations. Manual dye weighing and dissolution is physically demanding - HDE automates this process, improving worker comfort and reducing fatigue-related errors.
The HDE series offers three models to accommodate different production capacities:
| Model | Amount of Dyestuff |
|---|---|
| HDE-15 | 12kg |
| HDE-30 | 24kg |
| HDE-50 | 40kg |
Hisaka HDE is ideal for dyeing facilities that: