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pH Control System

Hisaka pH Control System for Dyeing Machine

pH Control System - Precise pH & Temperature Control

Hisaka pH Control System

Hisaka pH Control System is an advanced optional system for dyeing machines that simultaneously controls pH and temperature during the dyeing process. Using the HAC (Control Device), the system continuously detects and adjusts pH values through automated acetic acid injection, ensuring consistent color reproducibility and eliminating operator dependency in pH-dependent dyeing applications.

Key Benefits

โœ“ Improved Color Reproducibility

Automatic pH control eliminates manual inconsistencies and operator dependency. The HAC device maintains precise pH values throughout the entire dyeing cycle, ensuring batch-to-batch consistency for pH-sensitive dyes.

โœ“ Simultaneous pH & Temperature Control

Two-axis control system manages both pH and temperature at the same time. This integrated approach ensures optimal dyeing conditions are maintained throughout the process, reducing cycle time and improving efficiency.

โœ“ Ideal for Nylon Acid Dyeing

Nylon dyeing with acid dyes highly depends on pH conditions. The pH Control System maintains appropriate pH values in the entire temperature range, enhancing color reproducibility and reducing rework or customer complaints.

System Components

The pH Control System consists of integrated components that work together to automate pH monitoring and adjustment:

๐ŸŒก๏ธ Minicooler

Cools the sample from the dyeing machine for accurate pH measurement at stable temperature.

๐Ÿ” pH Sensor

Continuously detects the current pH value of the dye liquor in real-time.

๐Ÿงช pH Measuring Tank

Chamber where pH measurement takes place under controlled conditions.

Acetic Acid Feeding Tank

Stores acetic acid solution for pH adjustment and injection into the dyeing machine.

โš™๏ธ Metering Pump

Precisely controls the feeding volume and speed of acetic acid injection based on HAC calculations.

๐ŸŽ›๏ธ HAC (Control Device)

Main controller that simultaneously manages pH and temperature, calculating required acid dosing.

Control Process

The HAC Control Device maintains pH stability through an automated feedback loop:

  1. Dyeing Tank pH Detect - pH sensor continuously monitors the current pH value
  2. Compare with Setting - HAC compares actual pH with preset target pH value
  3. Calculate Feeding Volume - System calculates required acetic acid volume based on the difference
  4. Feed Acetic Acid - Metering pump injects precise amount of acetic acid
  5. Wait for Stability - System waits until pH becomes stable
  6. Repeat - Process loops continuously throughout the dyeing cycle

Applications

Hisaka pH Control System is ideal for dyeing facilities that:

  • Dye nylon fabrics - Nylon acid dyeing highly depends on precise pH control
  • Use acid dyes - Acid dyes require specific pH conditions for optimal color development
  • Require color consistency - Batch-to-batch reproducibility is critical for customer satisfaction
  • Want to reduce rework - Precise pH control minimizes color variations and rejects
  • Need automation - Eliminate manual pH adjustment and operator dependency

Interested in Hisaka pH Control System for Your Dyeing Operation?

Phone
(022) 7810889
Mon-Fri, 9AM-5PM